Engineering At The Core
Lifting - Storing - Strategic Maneuvering
Direct Material Handling Ltd Is Built On Practical Engineering Understanding.
FOUNDATION
We Have Rebuilt Forklift Trucks From Chassis Level, Diagnosed Complex Mechanical And Electrical Issues, And Seen Firsthand How Equipment Performs Over Time.
That Experience Informs Every Decision We Make.
WHY IT MATTERS
Understanding Equipment At Component Level Allows Us To:
Identify Long-Term Cost Drivers
We Understand What Fails, When It Fails, And What That Means For Your Budget.
Predict Wear Patterns And Maintenance Exposure
Decades Of Hands-On Work Inform Our Reliability Assessments.
Specify Appropriate Technology
Not The Newest. Not The Cheapest. The Right Fit For The Application.
Avoid Over-Specification
Paying For Capability You Will Never Use Is Not A Solution.
Recommend Refurbishment Where Viable
Sometimes The Most Cost-Effective Option Is Rebuilding What You Already Have.
We Do Not Rely Solely On Brochures Or Manufacturer Claims.
FROM ENGINEERING TO STRATEGY
As Customer Requirements Evolved, So Did Our Role.
Our Engineering Background Naturally Led Into:
Fleet Optimisation
Space Redesign
Hybrid Technology Adoption
Full Turnkey Warehouse
Long-Term Contract Structures
VNA Conversions
Lithium Integration
Projects
BUILT ON EXPERIENCE
The Business Was Built From The Workshop Floor Upward.
Before Turnkey Projects And Automation Systems, Our Foundations Were In Component-Level Rebuilds, Refurbishment And Fault Diagnosis.
That Background Still Shapes How We Specify, Support And Structure Every Solution Today.
Engineering Is Not An Add-On To Our Service
It Is The Foundation
TCM FG25 FORKLIFT FULL REBUILD
This Project Involved A Complete Rebuild Of A TCM FG25 Internal Combustion Forklift Truck. The Machine Was Stripped Down To The Chassis, Shot Blasted, Repainted And Fully Rebuilt To Restore Both Performance And Appearance.
Rebuild Process
STAGE 1 – FULL STRIP DOWN
The Forklift Was Completely Stripped Back To The Chassis With Major Components Removed To Inspect Wear And Prepare The Truck For Restoration.
STAGE 2 – CHASSIS AND COMPONENT PREPERATTION
The Chassis And Components Were Shot Blasted To Remove Corrosion, Paint And Contaminants, Creating A Clean Surface Ready For Refinishing.
STAGE 3 – REPAINT AND POWDER COATING
Key Parts And Panels Were Repainted And Powder Coated To Restore The Forklift And Provide Long-Term Protection.
STAGE 4 – REBUILD AND REASSEMBLY
The Truck Was Fully Rebuilt And Reassembled With Inspected And Refurbished Components Before Final Checks.
PROJECT SPECIFICATION
Truck Model: TCM FG25
Type: Internal Combustion Counterbalance Forklift
Work Completed:
- Full Chassis Strip Down
- Shot Blasting
- Repaint And Powder Coating
- Mechanical Rebuild
- Full Reassembly And Inspection
This Rebuild Demonstrates Our Component-Level Engineering Capability And Commitment To Restoring Equipment To Optimal Performance.